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Reinforcement materials supply

Among reinforcement materials UCP supplies both dipped and non-dipped Nylon 6 cords, dipped PA66 and Polyester cords. Steel cords and bead wire are handled as well upon customers requirements.
The link to the production specifications could be found here.

Non-dipped Nylon 6 greige fabric.

Russian plants co-operating with UCP have recently changed their weaving process. Old-fashioned shuttle looms are now being replaced by projectile looms. These looms are preferred for cord distribution homogeneity, which is essential in radial passenger tires, especially with monoply. Besides, the new looms have the following advantages:
  • The winding tension of the fabric is kept constant from beginning to end.
  • The warp accumulation and higher density, seen in the selvedges on shuttle looms, is no longer a problem.
  • denier 840 D1, denier 840 D2
  • denier 1350 D1, denier 1350 D2
  • denier 1680 D2, denier 1890 D2

Dipped Nylon 6 cord fabric.

Russian technology has a particularity to dip the fabric at the tire manufacturing unit and not at the yarn conversion plant Thus in order to satisfy their clients UCP has decided to toll caprolactam in China and supply Dipped Cords out of Chinese plants, namely from Wuxi, Yangzhou (Jiangsu province), and Cixi (Zhejiang). The quality of those plants is widely recognized in Southeast Asia and now is under approval procedure in Europe. Types usually available are as follows:
  • denier 840 D1, denier 840 D2
  • denier 1260 D2, denier 1260 D3
  • denier 1680 D2

Dipped PA 66 and Polyester cord fabric.

Production facilities (consisting of several workshops equipped with modern machinery) and highly qualified personnel allow carrying out all stages of cord and other reinforcing materials manufacturing from twisting to impregnation and heat treatment.

In the middle of 2002 the production unit quality management system was introduced followed by filing the application for the international standard certification ISO 9001: 2000 by the end of 2003. The ISO 9001 certificate was issued by "Veritas-Audit" in January 2004 after extensive audit procedure.

A wide range of tire cords – and other industrial fabrics using polyester, aramid, polyamide 6.6 and polyvinylalcohol (PVA) yarns are being produced now. We source high quality yarns for fabrics manufacturing. Those yarns are supplied by the prominent world yarn manufacturers from Switzerland, Germany, Turkey, Slovakia, Byelorussia and Japan.
Production units are environment protection oriented. Environment safe materials are predominantly used.

Steel Cord for Reinforcement (Technical Cord) and Bead wire.

2x0,30HT

Steel cord for reinforcing vehicular tyres.

3x0,30HT

Steel cord for reinforcing vehicular tyres.


2+2x0,25HT

Steel cord for reinforcing vehicular tyres.

4x0,265

Steel cord for reinforcing vehicular tyres.


3x5x0,24

Steel cord for reinforcing vehicular tyres.

3x0,20+6x0,35HT

Steel cord for reinforcing vehicular tyres.


2+7x0,30HT

Steel cord for reinforcing vehicular tyres.

3x0,15+6x0,27

Steel cord for reinforcing vehicular tyres.


3+2x0,30HT

Steel cord for reinforcing vehicular tyres.

4x0,30HT

Steel cord for reinforcing vehicular tyres.


Bead wire

Steel brass-plated wire, diameter 1,0 mm for manufacture of bead rings of tyres.

 
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